Integrasi Field Instrument Device dengan DCS untuk Pengendalian Level dan Flow pada Boiler Drum Simulator
DOI:
https://doi.org/10.37525/sp/2026-2/2490Keywords:
DCS, Field Instrument Device, Integrasi, Tuning PID, Ziegler – NicholsAbstract
Penelitian ini membahas tentang integrasi perangkat field instrument dengan sistem Distributed Control System (DCS) serta simulasi tuning PID untuk pengendalian variabel proses level dan flow pada Tank 11 yang merupakan bagian dari simulator Boiler Drum Heat Exchanger. Tujuan utama dari integrasi ini adalah untuk meningkatkan efisiensi dan keandalan pengendalian proses melalui pemantauan dan pengendalian otomatis yang terpusat. Perangkat lapangan seperti transmitter level, transmitter flow, dan control valve dihubungkan dengan DCS untuk memungkinkan pengumpulan data secara real-time serta pelaksanaan kontrol berbasis logika. Tuning PID menjadi bagian penting dalam menentukan kualitas respons level dan flow terhadap perubahan set point maupun gangguan proses. Nilai parameter PID yang belum sesuai dapat menyebabkan respons proses menjadi lambat, overshoot, osilasi, atau waktu pencapaian kondisi tunak/Steady state yang lama. Penerapan tuning dengan metode Ziegler–Nichols pada penelitian ini tidak hanya berfungsi sebagai pengaturan parameter kontrol, tetapi juga sebagai upaya untuk meningkatkan performa pengendalian dan memberikan dasar pembanding terhadap nilai tuning default. Hasil penelitian menunjukkan bahwa integrasi yang tepat antara field instrument dan DCS mampu menjaga kestabilan level dan flow sesuai dengan parameter yang diinginkan, serta mempermudah troubleshooting dan pemeliharaan sistem. Temuan hasil tuning PID dapat menyesuaikan parameter kontrol dengan karakteristik dinamik masing-masing loop sehingga sistem dapat mencapai set point dengan respons yang lebih cepat dan stabil. Implementasi ini juga memberikan gambaran nyata penerapan teknologi kontrol industri dalam skenario simulasi yang menyerupai kondisi di lapangan.
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